30kv High Voltage in Mold Labeling Static Generator Equipment for Temporary Adhesion
30kv High Voltage in Mold Labeling Static Generator Equipment for Temporary Adhesion
Specification
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IML Static Generator Specification
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Name
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In Mold Labeling(IML )Static Generator
IML Electrostatic Generators
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Application Material
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Plastic ( ABS, PP, AS, PET, PVC )
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Function
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Adding static to plastic labels/films(IML)
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Size
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270*280*100mm
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Working Voltage
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20-30KV
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Input Voltage
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220v+10%
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Weight
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13kgs
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Warranty
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1 year
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Packaging
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1 set by carton box
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Shipping
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By air or international express
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Delivery Time
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2-5 work days after confirm order and make payment
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Benefit
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1.Automatic static charger for IML(in molding label)
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2.New upgrade static charger NOT old model
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3.Help you reduce product defect rate and improve production efficiency
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Product Description
In the realm of In Mold Labeling (IML), achieving precise label placement during injection molding is critical. Our Static Generator Equipment is engineered to address this challenge, leveraging 30kV High Voltage for Label Temporary Adhesion to revolutionize IML workflows.The device generates a controlled electrostatic charge, creating a temporary adhesive effect between the label and the mold
surface. At 30kV, the high voltage ensures labels adhere firmly during injection, preventing displacement by molten plastic flow.
This eliminates the need for mechanical clamps or adhesives, streamlining production and reducing residue risks.
Sustainability AdvantageBy eliminating chemical adhesives, the solution supports eco-friendly production, aligning with global sustainability trends.Our Static Generator Equipment redefines IML precision, combining 30kV High Voltage innovation with seamless integration capabilities. For manufacturers demanding flawless label adhesion in high-volume injection molding, this technology is the cornerstone of efficient, sustainable production.
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Key Features
2.Efficiency Boost: Integrates seamlessly with automated IML lines, enabling rapid cycle times and minimal downtime.
3.Reliability: Robust design withstands harsh industrial environments, ensuring consistent performance across automotive,electronics, and food packaging applications.
Why should we use Static generator for IML ?
1. Eliminate static interference to ensure accurate label positioning During the manual injection molding process, plastic film or labels are prone to static electricity due to friction during handling, cutting, and placement. Static electricity can cause the label to adsorb dust, slightly shift or curl, affecting its precise positioning inside the mold. Electrostatic devices neutralize charges by ionizing air, eliminate electrostatic adsorption effects, ensure that labels are flat and adhere to the surface of the mold, and avoid defective products caused by positional deviations.
2. Improve the adhesion firmness Static electricity may cause small gaps or repulsive forces between the label and the mold, resulting in a loose bond between the label and the product after injection molding. After the static electricity is eliminated by the electrostatic device, the label can adhere more tightly to the mold, thereby enhancing the fusion between the resin and the label during the injection molding process, improving the aesthetics and durability of the finished product.
3. Prevent dust pollution Static electricity can adsorb small particles (such as dust and fibers) in the environment, contaminate the surface of labels or molds, and cause defects in products. After reducing static electricity, electrostatic devices can significantly reduce dust adsorption, ensuring a smooth and defect free surface of injection molded products, especially suitable for fields with high cleanliness requirements such as food packaging and cosmetic containers. 4. Compensate for the limitations of manual operation Compared to automated equipment, manual operation has weaker control over static electricity. Operators are more prone to introducing static electricity when in direct contact with materials, and manual adjustment of label positions may increase operational difficulty due to static interference. As an auxiliary tool, electrostatic devices can effectively compensate for this shortcoming and improve the stability and efficiency of manual processes.
5. Adapt to complex process requirements Some special materials, such as ultra-thin films and metalized labels, are more sensitive to static electricity, and electrostatic interference may cause label deformation or delamination. The electrostatic device can adjust the ionization strength according to specific needs, flexibly respond to the process challenges of different materials, and ensure that complex designed labels can still be perfectly presented in manual injection molding.
The system is composed of an electrostatic generator and an electrostatic generating electrode. The electrostatic generator provides a high voltage for the electrostatic needle of the electrostatic generating electrode to generate the required charge.
The electrostatic generating electrode uses the high voltage generated by the electrostatic generator. The electric charge moves to the surface of the product under the action of the electric field.
How to operate？
Features and Use
1. Portability: Some static charge machines are portable, making them easy to move around and use in different locations.
2. Multiple output options: Static charge machines can have multiple output options, including blowing ionized air, pulsed DC voltage, and spot charging.
3. Safety features: Some static charge machines have built-in safety features, such as automatic shut-off when the tool is not in use, to prevent electrostatic discharge accidents.
We also provide IML
Packaging and Shipping
Feedback from customers
Company Profile
Decai Company, a Wenzhou-based industrial leader, bridges quality and efficiency in decorative solutions. With 20 years of expertise, the company excels in manufacturing IML labels, heat transfer printing systems, and silicone components, serving industries from plastics to timberwork. Its 10,000 sqm factory, staffed by 220 professionals, underscores its capacity to deliver 30 million sqm of products annually.Decai’s global reach—40% of exports to Northeast Asia and 20% to North America—is bolstered by certifications like SGS and CE,ensuring compliance with international standards. The firm’s dual role as a manufacturer and trader allows tailored solutions,while its $15 million USD sales value highlights financial stability. By prioritizing R&D and customer collaboration, Decai continuously refines its offerings, from static charging machines to sustainable packaging aids. Trust Decai to transform your product’s appeal while optimizing costs and turnaround times.
Exhibition
FAQ
Q: What is “IML” ?
The term “in mold labeling” is directly derived from the technique: a preprinted polypropylene (PP) label is placed in a mold.Then the molten PP is added to the mold. It fuses with the label, and while curing, takes the shape of the mold.
Q: What is “static charger machine “
That necessary to IML by hands printing. Make IML more stable and comfortable.
Make 100% injection success rate.
Q:Are you a manufacturer?
We are a factory integrating R & D, production and sales
Q:How big your factory?
A:10,000 square meters factory. more than 120 employees,23 sets of high speed 10 color gravure printing machine.
Q:How long of the product quality guarantee ? Do you have After-sale service system?
1 years since production date.Perfect after-sale service.any questions just feel free to ask us.
Q: What is the trading terms?
1): EXW/FOB/Shanghai or NINGBO2): MOQ: 1 set
3): Leading time: 3-5 working days
4): Payment : T/T/Western Union
5): Shipment: BY sea/Air up to customer’s needs. Normal by Air/DHL/Fedex less than 100KG.
